How to solve the electrical system failure of hydraulic tile machine during production

In the production process of hydraulic tile machines, the stability of the electrical system is the core factor to ensure the efficient and reliable operation of the equipment. However, the electrical system may be affected by a variety of external and internal factors in actual operation, resulting in failures, thereby interfering with the normal operation of the equipment.

Diagnosis of electrical system failures
Diagnosis of electrical system failures is the first step in solving the problem. When an electrical failure occurs in a hydraulic tile machine, technicians must respond quickly and perform systematic fault diagnosis. This process usually includes several key links:
Observation of fault phenomena: Technicians need to record in detail the performance of the equipment when it fails, such as the motor cannot start, the inverter issues a fault alarm, etc. These phenomena provide an important basis for subsequent fault analysis.
Fault cause analysis: Based on the observed fault phenomena, combined with the structure and working principle of the electrical system, analyze the possible causes of the fault. For example, the failure of the motor to start may be caused by unstable power supply voltage, short circuit of the motor winding, or control circuit failure.
Troubleshooting: After determining the possible cause of the fault, technicians need to conduct an in-depth investigation of the electrical system. This includes checking the working status of key components such as power supply voltage, motor windings, control circuits, and checking the integrity of line connections and electrical components.

Solution strategies for electrical system failures
For various failures that may occur in the electrical system of hydraulic tile machines, the following strategies can be effectively implemented:
Solutions for unstable power supply voltage:
Check the power supply line to ensure that it is stable and reliable, and eliminate the possibility of short circuit or open circuit.
In the case of large fluctuations in power supply voltage, it is recommended to configure a voltage stabilizer to ensure the stability of the power supply voltage.
Solutions for motor winding short circuit:
Use tools such as a multimeter to check the motor winding to confirm whether there is a short circuit or open circuit.
If the motor winding is found to be damaged, it needs to be replaced in time to ensure the normal operation of the motor.
Solutions for control circuit failures:
Check the integrity of key components such as relays, contactors, and fuses in the control circuit to ensure that the line connection is firm.
For damaged components or poor line connections, they need to be repaired or replaced in time.
Solutions for inverter failures:
Check the operating status and alarm information of the inverter to determine the type and cause of the fault.
On the premise of confirming that the inverter has no hardware fault, you can try to restart the inverter to restore its normal operation.
If the inverter fault cannot be solved by itself, you should contact the manufacturer for professional repair in time.

Preventive measures
To reduce the incidence of electrical system failures, enterprises should take a series of preventive measures:
Strengthen maintenance: Regularly maintain the electrical system, including checking the working status of key components such as power supply voltage, motor windings, control circuits, and cleaning electrical components and line connections to ensure long-term stable operation of the system.
Improve operating skills: Operators should have the necessary electrical knowledge and skills to respond quickly when equipment fails and reduce downtime.
Implement regular training: Regularly train operators on electrical system-related knowledge to improve their fault identification and handling capabilities, thereby enhancing the overall equipment operation efficiency and reliability.